Electromagnetic Iron Remover with 12,000 Gauss Magnetic Field, PLC Control System, and IP54/IP67 Protection Level for Industrial Purification

Product Introduction

This iron remover uses coils and an iron core as the magnetic source, generating an adjustable magnetic field exceeding 12,000 Gauss when energized. The PLC control system enables timed or real-time iron discharge, achieved by cutting power for demagnetization or switching the magnetic circuit path, allowing iron impurities to fall by gravity. Some models support unloading without stopping production. It is suitable for mining, metallurgy, building materials, chemicals, food processing, and is particularly effective for weakly magnetic impurities .

Core Advantages

• Adjustable Magnetic Field:​ Magnetic field strength can be easily adjusted by changing the current, offering high flexibility to meet different material purification needs .

• High Efficiency:​ Achieves a magnetic field strength over 12,000 Gauss, precisely adsorbing micron-level iron particles (0.1mm) with an iron removal rate exceeding 99%, far lower miss rate than manual operation .

• Intelligent Control:​ The PLC control system enables automatic iron discharge without manual intervention, significantly reducing labor intensity .

Product Parameters

Application Case

Case: A Ceramic Raw Material Company in  Hunan

This company uses eight electromagnetic iron removers to produce over 800 tons of albite daily. The final product has an iron content below 0.1% and a whiteness degree above 52, meeting requirements for high-quality ceramic raw materials. The equipment runs stably with high automation, greatly reducing manual operation and improving production efficiency .

Q&A

Q1: Why does the temperature rise abnormally?

A: Possible causes include cooling system failure (damaged fan, clogged vents), prolonged overload operation, or short circuits from damaged coil insulation. Immediately power off, clean dust from vents, check the fan, and inspect coil insulation resistance after cooling .

Q2: Why does the magnetic field strength decrease?

A: This could be due to aging magnetic material (for permanent magnet type), excessive iron powder/dust buildup creating a "magnetic shield," or damaged excitation coil insulation. Clean the surface, check the field strength with a gauss meter, and replace aged magnets or repair coils if necessary .

Q3: How to maintain the equipment?

A: Regular maintenance includes checking fastener tightness, oil levels, drive chain tension, and lubrication. Regularly inspect mechanical components and replace worn parts. Check and replace worn bearings, fan blades, etc. Enhance lubrication maintenance .